UG环球

Process: Sorting - Weighing - Drying - Filling - Packaging - Sorting and Shipping

Site: Covering 36 acres, with a total construction area of 83,000 square meters

Challenges: Labor-intensive, with multiple bottlenecks in the sorting and filling production processes, sorting not yet achieving separation of labor, machinery, and materials, and low logistics handling efficiency

Highlights: Sorting integrated into assembly lines, AGV automated material handling, automated bottle loading/automated liquid mixing/automated filling/online steam sterilization for filling, automated bottle loading/automated bottle inspection/automated palletizing for packaging, automated material picking/automated sorting for finished goods warehouses, automated warehouse inbound/outbound operations, smart industrial park

Benefits: During company relocation: overall efficiency improved by 37.6%, space utilization rate increased by 22%, work-in-

Process: Sheet metal - injection molding - liquid storage tank - pipe assembly - welding - two components - assembly

Site: Covering an area of 525 acres, with a total construction area of 330,000 square meters

Challenges: Low automation level of production lines, high labor requirements, and traditional logistics handling methods

Highlights: 90% automation rate in pre-assembly processes, leading automation rate in assembly lines among peers, adoption of a three-dimensional logistics model combining land, sea, and air transportation, introduction of industry-innovative accumulation chain distribution, and unmanned delivery of large components to workstations;

Benefits: Overall efficiency of the assembly line increased by 30%, automation rate of the production line increased by 20%, 141 logistics personnel optimized, and direct economic benefits of 12.03 million yuan per year.

Process: Stamping - Molding - Injection Molding - Machining - Electroplating - Welding - Electronics - Assembly (Dual Power Supply, Industrial Control, Plastic Enclosure, Electrical Engineering, Electrical Cabinet)

Land Area: 206 acres

Challenges:Typical discrete manufacturing operations, complex processes, traditional warehousing and logistics, and high labor requirements

Highlights:Centralized warehouse storage, aerial logistics directly to the production line, centralized material supply for injection molding, automated material handling for machining, automatic mold changing, and the introduction of lean production lines, semi-automated, and fully automated assembly lines;

Benefits: Overall efficiency improved by 35%, floor space utilization increased by 38%, work-in-progress inventory in the workshop reduced by 52%, logistics handling distance shortened by 66%, and personnel savings of over 32%.

Process: Injection molding - stamping - die casting - grinding - electrophoresis - heat treatment - foaming - leather stitching - assembly

Site: Covering 260 acres, with a total construction area of 300,000 square meters

Challenges: Labor-intensive, traditional warehousing and logistics, low levels of automation and intelligence, and room for improvement in on-site environmental conditions

Highlights: Unmanned injection molding workshop, highly automated stamping, centralized die casting material supply and collection, automated material handling for heat treatment and grinding, robotic arms for automated material handling in electrophoresis, AGV-based material handling throughout the process to replace manual labor, and implementation of an intelligent mold library

Benefits: Overall labor savings of 10% (235 people), one-time savings of 3.2 million (construction), and ongoing annual savings of 15 million (equipment,

Process: Injection molding - metalworking - leather finishing - final assembly

Site: Covering acres, with a total construction area of 158,000 square meters

Challenges: Labor-intensive, injection molding has not achieved separation of labor, machinery, and materials, and assembly operations are performed at single points without forming a continuous production line

Highlights: Centralized sorting of injection-molded parts, introduction of assembly line flow, improving operational efficiency

Benefits: Overall efficiency improved by 30%, site utilization rate increased by 35%, work-in-progress inventory in the workshop reduced by 50%, logistics handling distance shortened by 60%, and personnel savings of over 30%.

Process: Injection molding - Metalworking - Coating - Motor assembly - Final assembly

Site: Covering 400 acres, with a total construction area of 170,000 square meters

Challenges: Labor-intensive; production capacity bottleneck in the chassis workshop, with excess capacity in subsequent processes, resulting in low output per unit area; multiple process interruptions, with logistics and material handling primarily manual, leading to high labor intensity

Highlights: Frame-painting and motor-assembly processes adopt suspended conveyor systems to replace manual labor for automated material handling; warehouse automation upgrades replace manual inventory operations, reducing labor intensity and improving operational efficiency;

Benefits: Unit area output increased by 60%, warehouse logistics personnel reduced by over 80%, and in-process inventory in workshops decreased by 60%.

Process: Printing - Laminating - Bag Making

Site: Covering 75 acres, with a total construction area of 105,000 square meters

Challenges: Information silos, high logistics handling volume, high manual labor intensity, and non-standardized packaging

Highlights: Automated maturation to address industry challenges; automated handling, redesigned packaging standards, implementation of a立体客栈 (立体客栈) to achieve intelligent storage

Benefits: Overall efficiency improved by 25%, site utilization rate increased by 20%, logistics handling personnel reduced by 50%, and packaging SKUs reduced by 60%.

Process: SMT → DIP → Assembly → Aging → Packaging

Site: Covering acres, with a total construction area of 178,000 square meters

Challenges: Information silos, high logistics handling volume, high manual labor intensity, and non-standardized packaging

Highlights: Intelligent vertical warehouse & intelligent logistics & one-piece flow production

Benefits: Overall efficiency improved by 25%, site utilization rate increased by 40%, work-in-progress inventory in the workshop reduced by 30%, logistics handling distance shortened by 30%, and personnel savings of over 20%.

Process: Stamping - Injection Molding - SMT - Assembly

Site: Covering 84 mu, with a total construction area of 91,000 square meters

Challenges: High logistics handling volume between processes, low utilization of traditional warehouse space, and lack of separation between personnel, machinery, and materials in injection molding, etc.

Highlights: Centralized sorting for injection molding, with intermediate-layer material supply. “Open-plan” design concept, with raw material production on the same floor to reduce logistics handling distances. Introduction of a finished goods warehouse, enabling automated storage and improved space utilization; line optimization to enhance overall efficiency.

Benefits: Overall efficiency improved by 30%, site utilization rate increased by 42%, logistics handling distance reduced by 50%, and work-in-process inventory reduced by 40%.

Process: Cutting - Bending - Welding - Machining - Coating - Assembly

Site: Covering 100 acres + 70 acres, with a total floor area of 17,200 square meters + 25,700 square meters

Challenges: Crossed workflow in the old factory workshops, inefficient logistics within the industrial park, low levels of automation and intelligence, and poor working conditions in the welding workshop

Highlights: Intelligent dual-tower material warehouses (sheet metal and tubing), gantry robotic arms for automatic material handling, robotic arm-based automated deburring, centralized fluid supply, compressed air waste heat recovery, welding robots and welding workstations, intelligent stacking crane warehouses, AGV material handling and feeding in machining and final assembly workshops, smart industrial park, welding fume treatment, pulsed production line implementation, workshop-as-showroom planning

Benefits: Direct labor reduction of 30%,